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Surface protection of steel CR4 by using N-acyl sarcosine derivatives in salt water (2018)
Kaskah, Saad Elias
Different techniques (weight loss, electrochemical, and spray corrosion measurements) have been used to evaluate four sarcosine derivatives to inhibit corrosion and one commercial compound as synergist. The basic metal was low carbon steel CR4 tested at different conditions. As working media mainly neutral water and 0.1 M NaCl was applied. The protective film was formed on the steel surface via direct absorption of the tested substances during the immersion process. A highly improved corrosion protection with direct correlation to the molecular weight and carbon chain length of the tested compounds was detected. The protection of steel CR4 against corrosion in 0.1 M NaCl enhanced with increasing concentration of selected sarcosine compounds. The best inhibitor throughout all tested concentrations and all evaluation systems was Oleoylsarcosine (O) with efficiencies up to 97 % in potentiodynamic polarization (PP), 83 % electrochemical impedance spectroscopy (EIS), and 85 % weight loss (WL) at 100 mmol/L as highest concentration tested here. The second best inhibitor was Myristoylsarcosine (M) with efficiencies up to 82 % in PP, 69 % in EIS, and 75 % in WL at highest concentration. The inhibitor with the shortest hydrocarbon chain in this series is Lauroylsarcosine (L). It showed lowest effects to inhibit corrosion compared to O and M. The efficiencies of L were a bit more than 50 % at 75 and 100 mmol/L and less than 50 % at 25 and 50 mmol/L in all used evaluation systems. Furthermore, the overall efficiency is promoted with longer dip coating times during the steel CR4 immersion as shown for 50 mmol/L for all present derivatives. This survey indicated 10 min as best time in respect of cost and protection efficiency. The commercial inhibitor Oley-Imidazole (OI) improved significantly the effectiveness of compound Cocoylsarcosine (C), which contains the naturally mixture of carbon chain lengths from coconut oil (C8 - C18), and enhanced protection when used in combination (C+OI, 1:1 molar ration). In this system the efficiency increased from 47 % to 91 % in PP, from 40 % to 84 % in EIS, and from 45 % to 82 % in WL at highest concentration. Spray corrosion tests were used to evaluate all present sarcosine substances on steel CR4 in a more realistic system. The best inhibitor after a 24 h test was O followed by the combination C+OI and M with efficiencies up to 99 %, 80 %, and 79 %, respectively. The obtained results indicate a good stability of the protective film formed by the present inhibitors even after 24 h. All evaluation systems used in the current investigation were in good agreement and resulted in the same inhibitor sequence. Furthermore, the adsorption process of the tested compounds is assumed to follow the Langmuir type isotherm. Response surface methodology (RSM) is an optimization method depending on Box- Behnken Design (BBD). It was used in the current system to find the optimum efficiency for inhibitor O to protect steel CR4 against corrosion in salt water. Four independent variables were used here: inhibitor concentration (A), dip coating time (B), temperature (C), and NaCl concentration (D); each with three respective levels: lower (-1), mid (0), and upper (+1). According to the present result, temperature has the greatest effect on the protection process as individual parameter followed by the inhibitor concentration itself. In this investigation an optimum efficiency of 99 % is calculated by the following parameter and level combination: upper level (+1) for inhibitor concentration, dip coating time, and NaCl concentration while lower level (-1) for temperature.
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